Lean Manufacturing

    Lean Tools We Use Every Day

    How we use these tools to see our performance daily and provide our team with metrics that help drive decisions in real time.

    Over the Line Chart

    Over the Line Chart

    With optional built-in bonus system

    This is our control centre empowering our team with the information they need to make optimal decisions on the factory floor.

    Over the line chartThroughput $/labour hourMinutes per pieceNumber of pieces
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    SOP's

    SOP's

    We use SOP's for machine maintenance, instructions, etc.

    Reduced Errors

    Clear instructions minimize mistakes and ensure smoother workflows.

    Operational Consistency

    Ensures processes are executed uniformly across teams and shifts.

    Consistent Product Quality

    Standardized procedures lead to higher-quality products with fewer defects.

    Efficient Employee Training

    Onboarding is faster with a simple, easy-to-follow guide for new hires.

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    Kanban

    Kanban

    Kanban has streamlined our inventory management.

    Optimize Inventory Control

    Avoid overproduction and stock shortages by maintaining just the right level of inventory with Kanban's real-time signals.

    Simplify Purchasing

    All information to make a purchase is readily available to make it happen.

    Forces Organization

    Prints shelf labels and crumb trail cards at the same time.

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    Training Matrix

    Training Matrix

    Keeps track of 'who-knows-what' factory wide.

    Skill Management

    Tracks employees' skills and training needs to identify gaps and boost performance.

    Compliancy and Safety

    Ensures employees meet regulatory and safety training requirements.

    Resource Allocation

    Helps plan and allocate resources efficiently based on training and skills.

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    Andon / Cycle Timers

    Andon / Cycle Timers

    We can now measure production cycles to predict costs, lead times, and measure efficiency gaps.

    Enhanced Efficiency

    Provides real-time alerts and tracks production times, helping to quickly address issues and optimize processes.

    Improved Quality Control

    Enables prompt intervention for quality issues and highlights deviations in cycle times, ensuring higher product standards.

    Increased Worker Engagement

    Promotes transparency and sets clear performance goals, encouraging proactive problem-solving and improved worker motivation.

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    Ready to Streamline Your Shop?

    These lean tools pair perfectly with robotic sanding automation. Let's talk about how to optimize your entire workflow.